We offer a full range of tooling and injection molding services, from the design stage, through fabrication of the injection mould, to mass production of finished plastic and aluminium components. Our projects are end-to-end, hence we maintain full control over all stages of production. This ensures faster implementation of a new product and high quality workmanship. We offer our customers with precision, speed of execution, reliability and a guarantee of on-time delivery. We hold ISO 9001 quality certificate and ISO 14001 environmental certificate.
STAGES OF COOPERATION
1 Design and construction consulting.
We advise on the selection of the right material and the design of parts for their easy manufacture, fulfilment of customer’s specifications for reliability and technical features as well as in terms functionality for the user. We use technical drawings, CAD models or master pieces in our work. In our portfolio, we have projects that ended with a design claim or obtaining a patent.
2 3d visual and technological modeling
We use professional software to create a mathematical representation of 3D objects and shapes of future plastic or aluminum components. This way we are able to produce precise parts at one of the next stages of the execution process, without design errors and with focus on quality and finish.
3 Production of fully functional prototypes.
When necessary, we present the customer prototypes in the form of 3D printing or milling of parts of the target material, to demonstrate the actual dimensions and parameters of the future part before creating the injection mould. At this stage the design can still be modified.
4 Injection mould design.
Injection mould design is one of the more complex stages of the implementation process. It is the very stage at which all design assumptions, the method of cutting, the number of cavities in the mould as well as the expected number of cycles must be considered — to make sure that production is both feasible as well as viable for the customer.
5 Injection simulation.
With simulation software which we use for more complex parts, we are able to eliminate design errors in the injection mould even before it is made. For both plastic and aluminium injection moulding, the simulation helps identify in advance the points that need correction in order to achieve the right quality of parts.
6 Injection mould construction.
We manufacture injection moulds in our tool shop, using modern CNC machine tools. The production process also involves the use of EDMs, grinders, polishers and laser engravers – depending on the required surface finish. With our own tool shop, moulds are also always ready for the production of parts.
7 Batch production of plastic parts.
We have state-of-the-art robotic machinery, featuring Demag and Engel injection moulding machines with a clamping force of 60 to 500 tons. We are able to make plastic parts of up to 2700 g. In the production process we use electric injection moulding machines and renewable energy sources.
8 Mass production of aluminium alloy parts.
The aluminium injection moulding room features machines with a clamping force of up to 700 tonnes, thus capable of producing parts weighing up to 4 000 grams. We also use automatic grinders with a rotary table in our tool shop, for further surface treatment of injection moulded parts.
9 Delivery of finished components.
The customer does not need to engage different suppliers to execute their project — all production stages take place in a single location, including the cyclical delivery of finished components. No subcontractors and production located in Poland mean speed and timeliness of order delivery.
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We advise on the selection of the right material and the design of parts for their easy manufacture, fulfilment of customer’s specifications for reliability and technical features as well as in terms functionality for the user. We use technical drawings, CAD models or master pieces in our work. In our portfolio, we have projects that ended with a design claim or obtaining a patent.
Your are welcomed to watch a short video which will show in a quick and easy manner how we can be of help and introduce the process of cooperation with us.
The offer is for customers with their own injection mould from a 3rd party tool shop, who are looking forward to launch production of parts as an injection service. For such customers we offer a batch production service on moulds entrusted by them. The mould remains at our facility for as long as the service is provided and parts are produced according to customer orders.
Our end-to-end service also covers technical support including assistance in selecting the right plastic, professional labelling and packaging of finished parts and maintaining the injection mould so it is always ready for use
For customers with an concept of a product or a ready-to-execute design, but without the right production tools, we have an offer of an end-to-end support, from design stage to final batch production. Our services include creating a 3D model of the product, a prototype, injection mould fabrication, a test batch and launching batch production. With full control over all stages of the production process, we are able to ensure high quality of manufactured components and a significant reduction in time to market.
Our production, located in the European Union, and more precisely in Poland – is your assurance of the highest quality products, full conformity with applicable EU standards, the safety of materials and the efficient execution and timely delivery of orders. Our central location in the heart of Europe helps significantly cut delivery times, reduce CO₂ emissions as well as minimise logistics costs and burdens.
Each stage of the production process takes place in our state-of-the-art facility, hence we have full control over the entire cycle – from mould design, through mould fabrication to batch production. We do not subcontract, which means we are able to ensure the highest standard of quality and full transparency of operations.
If you are interested in working with us, we will be please by your visit at our site, where we can proudly present every stage of the process – from the tool shop to the finished final product.
We hold an ISO 9001:2015 quality certificate and an ISO 14001:2015 environmental certificate, as confirmation that our Integrated Management System is consistent with the highest quality and environmental standards.
SIGERN is a Polish company founded by the Fałowski brothers, our expertise is providing innovative high-tech solutions and top-quality products. Our business is based on passion, commitment and constant pursuit of perfection, which let us gain confidence of our customers and grow dynamically in the market.
Posiadamy nowoczesny i zrobotyzowany park maszynowy: wtryskarki marki Demag i Engel o sile zwarcia 60-500T, możemy wykonać detal z tworzywa do gramatury 2700 g. W procesie produkcji korzystamy z elektrycznych wtryskarek oraz z odnawialnych źródeł energii.
Wtryskownia aluminium wyposażona w maszyny o sile zwarcia do 700T, możliwość wykonania detali do wagi 4000 gram. Do tego w naszej narzędziowni posiadamy szlifierki automatyczne ze stołem obrotowym do dalszej obróbki powierzchni wytworzonych wtryskowo elementów.
Oferujemy pełen zakres usług narzędziowo-wtryskowych, od etapu projektu poprzez budowę formy wtryskowej i produkcję seryjną gotowych komponentów z tworzyw i aluminium. Projekty realizujemy kompleksowo, dzięki czemu mamy kontrolę nad wszystkimi etapami produkcji. Gwarantuje to przyśpieszenie procesu wdrożenia nowego produktu, jak również jakość jego wykonania. Naszym klientom oferujemy precyzję, szybkość realizacji, solidność i gwarancję dostaw. Posiadamy certyfikat jakości ISO 9001 oraz certyfikat środowiskowy ISO 14001.
Oferujemy pełen zakres usług narzędziowo-wtryskowych, od etapu projektu poprzez budowę formy wtryskowej i produkcję seryjną gotowych komponentów z tworzyw i aluminium. Projekty realizujemy kompleksowo, dzięki czemu mamy kontrolę nad wszystkimi etapami produkcji. Gwarantuje to przyśpieszenie procesu wdrożenia nowego produktu, jak również jakość jego wykonania. Naszym klientom oferujemy precyzję, szybkość realizacji, solidność i gwarancję dostaw. Posiadamy certyfikat jakości ISO 9001 oraz certyfikat środowiskowy ISO 14001.
Materiały, które przetwarzamy, to w przypadku tworzyw najczęściej: PS, PP, PE-HD, PE-LD, PA, PC, POM, ABS, TPE i inne. Nasz proces produkcji jest w pełni zoptymalizowany dzięki nowoczesnym technologiom i automatyzacji, co pozwala nam na precyzyjne i wydajne wytwarzanie elementów z plastiku o najwyższej jakości.
Dzięki automatyzacji procesu produkcji plastiku, jesteśmy w stanie sprostać nawet najbardziej wymagającym projektom, zapewniając powtarzalność i dokładność każdej partii. Optymalizacja produkcji plastiku pozwala nam również na minimalizowanie kosztów i czasu realizacji zamówień, co przekłada się na konkurencyjne ceny oraz szybką dostawę gotowych produktów.
Jeśli szukasz zaufanego partnera w produkcji elementów z tworzyw sztucznych, skontaktuj się z nami już dziś! Oferujemy indywidualne podejście, dopasowane do Twoich potrzeb rozwiązania oraz wsparcie na każdym etapie realizacji projektu.
Firma Produkcyjno-Handlowo-Usługowa SIGERN Wojciech Fałowski Sp. K.
NIP: 734 305 22 99
REGON: 492946256
KRS: 0000474793
Reques a QUOTE
We will create an injection mould for you and handle the production.
Please contact the desired department.
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